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With its modular design, high load-bearing capacity and space utilization advantages, stacking wire racks are widely used in scenarios that efficient storage, flexible layout or high-strength support. The following analyzes its typical application scenarios and core values from three dimensions: industry, functional requirements and special environment:

I. Industry application scenarios

1. Industrial manufacturing and production

Production line material turnover

Application scenarios: Automobile, mechanical processing and other workshops, used to store engine parts, molds, tools, etc.

Core value:

Dynamic storage: Cooperate with AGV/RGV trolleys to realize rapid replenishment of line-side warehouse materials and reduce line stop time;

Customized layer plates: According to the size of the parts, the adjustable layer spacing (such as 50-300mm adjustable) is designed to adapt to special-shaped parts such as gears and bearings.

Case: A certain automobile factory uses a 4-layer stacking rack, with a single layer bearing 800kg, a storage density increased by 3 times, and a material retrieval efficiency increased by 40%.

Tooling fixture management

Application scenarios: In aerospace and precision electronics manufacturing, it is used to store high-value measuring tools and fixtures.

Core value:

Error prevention management: RFID tags are configured on each layer to automatically record the borrowing/returning of tools;

Safety protection: anti-static coating and locked drawers are installed to prevent damage to precision instruments.

2. Logistics and warehousing management

E-commerce sorting center

Application scenarios: order wave sorting, temporary storage of returned goods.

Core value:

High turnover efficiency: Lightweight stacking racks (single-layer load-bearing 150kg) are combined with smooth strips to achieve "first in, first out", and the sorting speed is increased by 25%;

Dynamic expansion: By splicing components, it can quickly respond to order peaks such as "618" and "Double 11".

Cold chain warehousing

Application scenarios: storage of pharmaceutical vaccines and fresh food.

Core value:

Low temperature resistant design: 304 stainless steel material + low temperature sealing strip, no brittle cracking at -25¡æ;

Moisture and mildew proof: the surface of the layer is galvanized to avoid condensation corrosion.

3. Commercial retail and display

Convenience store/supermarket display

Application scenarios: display of beverages, snacks, and daily necessities.

Core value:

Traffic line optimization: tilted tray design (15¡ã-20¡ã inclination), product visibility increased by 50%;

Flexible promotion: single-layer shelves can quickly replace promotional labels or LED light strips.

Temporary exhibition racks

Application scenarios: electronic products, fast-moving consumer goods brand tours.

Core value:

Quick deployment: aluminum alloy folding stacking rack (weight only 12kg/set), assembly completed in 3 minutes;

Brand customization: surface spraying corporate VI color, support LOGO silk screen printing.

4. Home and office scenes

Garage/basement storage

Application scenarios: tools, gardening equipment, outdoor equipment storage.

Core value:

Easy to move: heavy-duty stacking rack with universal wheels (single-layer load-bearing 300kg), can be easily moved to the work area;

Dust and rust prevention: closed shelves + moisture-proof coating to extend tool life.

Open office file management

Application scenarios: design company drawing archiving, law firm case storage.

Core value:

Visual retrieval: transparent acrylic drawer + label slot, file search time is shortened by 70%;

Security and confidentiality: some shelves are equipped with electronic locks to support hierarchical management of permissions.

2. Functional demand-oriented application

1. High-density storage requirements

Applicable scenarios: spare parts warehouse, library archives, electronic component warehouse.

Solution:

Ultra-narrow channel design: the shelf spacing is compressed to 0.8m, and it is used with narrow channel forklifts;

Double-depth storage: the front and rear rows of shelves share one channel, and the storage density is increased by 30%.

2. Dynamic adjustment requirements

Applicable scenarios: R&D laboratories, fast fashion warehouses (SKUs are frequently updated).

Solution:

Tool-free quick-disassembly structure: the column and the shelf are connected by buckles, and the layer height adjustment is completed in 10 seconds;

Extensible base: modular interfaces are reserved to support the increase of layers or splicing of new shelves in the future.

3. Adaptation to special environments

Cleanroom: 316L stainless steel + electrolytic polishing, surface roughness Ra¡Ü0.4¦Ìm, meeting ISO 14644-1 Class 5 cleanliness standards;

Outdoor environment: hot-dip galvanizing layer thickness ¡Ý85¦Ìm, salt spray resistance test ¡Ý1000 hours, suitable for ports, mines and other scenarios.

III. Special industry application cases

1. New energy industry

Battery module storage

Requirements: anti-static, anti-spark, corrosion resistance.

Solution:

Material: aluminum alloy frame + anti-static PVC layer;

Safety design: anti-collision strips are installed on the edge of the layer to prevent the battery from bumping and short-circuiting.

2. Medical industry

Surgical instrument/drug storage

Requirements: traceability, cleanliness, temperature and humidity control.

Solution:

Smart shelves: temperature and humidity sensors are integrated on each layer, and data is uploaded to the HIS system in real time;

Partition management: color labels are used to distinguish high-value consumables, implants, and ordinary instruments.

3. Aerospace

Composite material storage

Requirements: anti-deformation, anti-pollution, lightweight.

Solution:

Structure: carbon fiber reinforced nylon frame + honeycomb aluminum laminate, 40% lighter than steel shelves;

Process: anodized, surface hardness reaches HV300, avoid scratching carbon fiber prepreg.

The application scenarios of stacking wire racks cover all fields such as industry, logistics, commerce, and home. Its core value lies in maximizing space efficiency through modular design, meeting differentiated needs through customized configuration, and improving management accuracy through intelligent upgrades. Users need to accurately match according to the four dimensions of load-bearing, environment, scalability, and intelligence to avoid cost waste or functional loss caused by "one-size-fits-all" procurement.

Qingdao Feiyuan Storage Equipment Co., ltd. is a manufacturer of storage and logistics facilities that integrates research and development, production, and sales. For more information about stacking wire racks, please contact us.

Address£ºLime KiIn Industrial Zone, Wangtai Town, Huangdao District,Qingdao, China.

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