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The floor tire storage rack is the core equipment in the tire storage, turnover and production links. Its design must take into account storage efficiency, safety and space utilization. The following systematically analyzes its core features from four dimensions: structural characteristics, functional advantages, scene adaptability and future upgrade direction:

1. Structural characteristics: high strength and modular design

Load-bearing and impact resistance

Material selection: Q235B and above carbon steel or thickened cold-rolled steel plate, single-layer load-bearing range 500kg-3 tons (depending on the shelf type), suitable for passenger car tires, engineering tires, giant tires and other tires.

Mechanical optimization: The frame structure is designed by finite element analysis (FEA), and the columns and beams are connected by "column type" or "hoop type", which increases the lateral force by 40% and avoids deformation of the frame when multiple layers are stacked.

Protection process: The surface is pickled and rust-removed, epoxy resin electrostatically sprayed, and the salt spray resistance test exceeds 500 hours, which is suitable for humid, acidic and alkaline environments (such as tire vulcanization workshops).

Space utilization and scalability

Three-dimensional stacking design:

Adjustable layer height: The spacing between each layer is adjustable from 20 to 50 cm, suitable for tires with different aspect ratios (such as 15-inch household tires vs. 22.5-inch truck tires).

Number of stacking layers: 3-4 stacking structures, with non-slip bottom bowls at the bottom, storage density is increased by 300% (compared with flat stacking).

Modular splicing:

Unit expansion: A single set of shelves is 2-3 meters long and 1-1.5 meters wide, supporting horizontal/vertical splicing to form a "storage island" layout.

Folding function: The columns fold inward when empty, and the volume is reduced by 70% after folding, reducing the return transportation cost (suitable for tire rental or exhibition scenes).

2. Functional advantages: efficient storage and tire protection

Efficient turnover and intelligent management

Dense storage mode:

Track-type dense shelves: using motor drive + roller track, the channel width is only 0.8-1 meters, and the storage density is 2-3 times higher than that of traditional shelves.

Forklift compatibility: 1.2-1.5m forklift channel is reserved, suitable for forward-moving and counterbalanced forklifts, and can carry 4-8 tires at a time.

Information integration:

RFID tags: Electronic tags are embedded in each shelf, and real-time inventory is realized with handheld terminals (error rate <0.1%).

Intelligent warning: Load-bearing sensors monitor shelf loads and trigger sound and light alarms when overloaded to avoid structural damage.

Tire full life cycle protection

Anti-damage design:

Independent card slots: Each layer of crossbeams is equipped with V-shaped or U-shaped rubber pads to disperse tire pressure and avoid tread deformation (especially for run-flat tires with softer sidewalls).

Dust and anti-fouling: A removable dust cover is installed on the top of the shelf to reduce the contact between the tire and dust and oil, and extend the inventory cycle (such as anti-ultraviolet aging in open-air warehouses).

Classification management:

Color identification: Tire type (full steel/semi-steel), brand, and specification are stored in different areas, and with LED light strip instructions, the picking efficiency is increased by 50%.

Batch traceability: The shelf layer is printed with a QR code, which can be scanned to associate the production date and quality inspection report to meet the traceability needs of the OEM.

3. Summary: The core value of the floor tire storage rack

Efficiency improvement: Through the integration of three-dimensional storage and automation, the storage space utilization rate is increased by 300%, and the labor cost is reduced by 50%.

Safety guarantee: High-strength structure + intelligent early warning system, the cargo damage rate is reduced from the industry average of 1.2% to below 0.3%.

Flexible adaptation: Modular design supports rapid reorganization and meets the full-link needs from tire production to terminal sales.

Qingdao Feiyuan Storage Equipment Co., ltd. is a manufacturer of storage and logistics facilities that integrates research and development, production, and sales. For more information about floor tire storage rack, please contact us.

Address£ºLime KiIn Industrial Zone, Wangtai Town, Huangdao District,Qingdao, China.

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